SRMG-TABLE TOP-PLC-RAPID MIXER GRANULATOR – GMP

SRMG-TABLE TOP-PLC-RAPID MIXER GRANULATOR – GMP- Table Top Model – PLC WITH TOUCH SCREEN

Pilot scale rapid mixer is mainly used in R&D or F&D facility for the wet mixing of the pilot batches. Basically it consists of a Bowl, Impeller & Chopper assembly.

CONSTRUCTION

Basically it consists on main structure which is made from mild steel square tube and is covered from SS-304 guard. All main drive related assemblies are covered in to main structure.

THE COMPLETE RELIABILITY OF THE PROCESS TECHNOLOGY FOR THE STEPS

  • Mixing ,Homogenizing ,Humidifying, Granulating
  • As the result on intensive up to date development.

RAPID MIXER GRANULATION PROVIDES:

  • High Shear Mixing Precision.
  • Short Batch Time.
  • Trouble free Cleaning.
  • As the guarantee for optimum system available in strict compliance with the stipulation of cGMP.

INSTRUMENTATIONS

  • Basic machine with PLC and graphical operator interface.
  • Colour touch screen as a optional.
  • Password protected PLC system.
  • Power consumption data on HMI

HMI – PLC system provide features like

  • Touch Panel function for hassle free operation.
  • Recipe Management covers following information.
    • Recipe number ( Automatic Generation in sequence )
    • Recipe code
    • Material Parameters like
      • Product Name
      • Product Code
      • Product Size
    • Machine Parameter like
      • Impeller Speed RPM
      • Chopper Speed RPM
  • Batch Management cover additional parameters like
    • Operator Code
    • Batch Start Time
    • Batch Size in Nos
  • On demand Report generation Management for
    • Batch
    • Recipe
    • Alarms

THE PROCESS

The RMG performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added. During humidifying and granulating process of the products, the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The RMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.

SALIENT FEATURES:

  • High Shear Mixing, Homogenizing, Humidifying and Granulating process.
  • Offers reproducible mixing and granulation processes.
  • Design as per stringent cGMP Model.
  • Contact parts of Stainless Steel.
  • Easy to install, operate, clean, convenient & user friendly.
  • Compact Table Top design.
  • Variable Speed Drive for main impeller and chopper motor.
  • Easy to dismantle seal and chopper bearing.
  • Complete automatic advanced PLC Controls with touch Screen.
Summary
Article Name
RAPID MIXER GRANULATOR
Description
Pilot scale rapid mixer is mainly used in R&D or F&D facility for the wet mixing of the pilot batches. Basically, it consists of a Bowl, Impeller & Chopper assembly.

Technical Specifications of SRMG-TABLE TOP-PLC-RAPID MIXER GRANULATOR – GMP

MODELSRMG Table Top PLC
Max Working volume5 Liter (3 Kg)
Min Working100 grams
PLC - Touch screenSchneider Make
AC Drive For Chopper MotorSchneider Make or Equivalent
AC Drive For Main MotorSchneider Make or Equivalent
Main Gear Motor 0.5 HP, Bonfinglioli Make
Chopper Motor0. 5 HP, 2800 RPM Rotomotive Make
Granulation-Main Blade RPM15 RPM to 150 RPM
Chopper Blade RPM150 to 2800 RPM
Main Impeller Granulator RPM10 to 150 RPM Maximum – Variable.
Chopper Impeller RPMMaximum 2800 RPM- variable.
Dimensions330 x 310 x 442 mm Aprox.
Net Weight (Approx)70 Kg

Material of Construction [Product Contact Parts]:

Sr. no Description Specification
1 Machine Bowl Stainless Steel 316
2 Impeller Blades Stainless Steel 316
3 Granulation Blades Stainless Steel 316
4 Gasket and Seals at Lid and Impeller blade Food grade material
5 Top Lid Transparent Acrylic
6 Discharge Port Stainless Steel 316

Material of Construction [Product Non-Contact Parts]:

Sr. no Description Specification
1 Machine Structure Stainless Steel 304
2 Equipment Table Stainless Steel 304
3 Trolley as an option Stainless Steel 304
4 Control Panel Stainless Steel 304

Supporting Utility Required:

Sr. no Description Specification
1 Electrical Supply Single Phase 3 Wire, 220 VAC, 50 Hz, with Switch plug unit near to Equipment

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