TABLET COATER-TABSCOAT-M – R & D MODEL

High Efficiency and Intelligent Film and Sugar Coating Technology

TabsCoat-M Tablet Auto Coater for R & D and pilot Scale manufacturing is designed for the application of Film Coating & Sugar Coating.

TabsCoat–M is a product line of compact self-contained laboratory coating system with interchangeable pan.

SALIENT FEATURES

  • Design confirms CGMP Model.
  • Contact parts all in AISI 316 & non contact parts in AISI 304.
  • PLC Controls with MMI touch Screen.
  • Inbuilt Peristaltic pumps.
  • Inbuilt WIP system for easy cleaning.
  • Inbuilt Air handling unit.
  • Inbuilt Exhaust System.
  • Anti-Bearding Spray nozzle- Make: Spraying Systems – USA
  • ACVF Drive for Pan, Inlet air blower and Exhaust air blower.
  • Differential Pressure indicator for Pan.
  • Food Grade seals in all doors & covers.
  • Pan Light is provided for illumination inside the pan.
  • Solution Tank with heating & stirrer arrangement.
  • The unit mounted on PU castors.

INBUILT INLET AIR HANDLING UNIT:

  1. 20 and 5 Micron Sandwich type Filter for Inlet Air
  2. Blower Assembly 1 HP/ 2800 RPM
  3. 6 Kw Electrically Heated Heater Assembly
  4. Pneumatically operated Damper Valve Provided for Inlet air and Exhaust Air.
  5. Unit is Inbuilt in the Machine.

EXHAUST AIR HANDLING UNIT:

Standard Specifications Including:

  1. Blower Assembly 1 HP / 2800 RPM
  2. Pneumatically operated Damper Valve Provided.
  3. Unit is Inbuilt in the Machine.
  4. Air filter 20 micron at exhaust.

SPRAY SYSTEM:

Standard Specifications Including:

  1. Peristaltic Pump with variable speed for flow controls of spraying material.
  2. Spray Gun mounted on a Header Assembly with connections for Inlet Air, Atomizing air and Liquid Spray Gun’s having auto shut-off feature.
  3. Spraying arm is designed to adjustable to spraying degree / Area.

MACHINE CONTROL SYSTEM:

Standard Specifications Including:

  • The PLC Controller: All the Coating Process Parameters can be Programmed via an Operator Interface (Touch Screen) and PLC.

This feature will have the following detailed components fitted on the various units.

  • Frequency Drive for the Pan, Inlet Air Blower and Exhaust Blower.
  • Temperature Sensor at Inlet and Outlet Air duck.
  • Proxy mating sensor for Pan RPM
  • Spraying control

Technical Specifications of TABLET COATER-TABSCOAT-M – R & D MODEL

ModelTabsCoat-M
Pan Sizes MM (inches)300(12"), 406(16"), 480(19")
Pan Speed – RPM3 TO 30
Pan drive Gear Motor - FLP50-220 CFM (85-220 m³/hr )
Drying Air Temperature working ⁰C45 to 85⁰
Electric Heater Capacity8 Kw
Inlet HAPA99.99% @0.3µm
Inlet Air Blower1 HP, 0.75 Kw Standard Inbuilt
Exhaust Air System1 HP, 0.75 Kw Standard Inbuilt
WIP System0.5 HP, 0.37 Kw Standard Inbuilt
No of Spray Nozzleone
Dimensions (L x B x H)IN INCH69 x 53 x 78
Weight in KG700 kg approx.

BOUGHTOUT ITEM MAKE LIST:

ITEMS NAME MAKE
AC Drives Schneider
PLC & Touch Screen Schneider
Miniature circuit breaker Schneider
Electric Motor Rotomotive or Bonfiglioli
Pneumatics Festo, Janatics & SMC
WIP pump Inoxpa – Spain
Peristaltic Pump Flowtech.
Differential Pressure indicator Dwyer
Filters Freudenberg Filters Pvt. Ltd
Switches Salzer / Teknic
Spray Nozzles – Anti-Bearding Spraying Systems Co. USA

SOLUTION PREPARATION TANK SPECIFICATIONS:

Solution Preparation Tank Capacity 20 Liters – Working
Solution Tank – Heating Jacketed 1 Kw
Solution Tank Stirrer Pneumatically operate from HMI
Dimensions (L x B x H) mm 412 x 412 x 1065
Weight in KG 64 kg approx.

PAN SPECIFICATIONS:

Pan Dia mm (inch) 300(12") 406(16") 480(19")
Pan Opening mm(inch) 175(7") 175(7") 175(7")
Pan brim volume – Liter 2.0 8.0 14.0
Pan working Max. capacity (kg)* 1.5 5.0 9.5
Anti-slide ribs 6 6 6
Mixing Baffles 2 2 3

PAN SPECIFICATIONS:

Pan Dia mm (inch) 300(12") 406(16") 480(19")
Pan Opening mm(inch) 175(7") 175(7") 175(7")
Pan brim volume – Liter 2.0 8.0 14.0
Pan working Max. capacity (kg)* 1.5 5.0 9.5
Anti-slide ribs 6 6 6
Mixing Baffles 2 2 3
*Based on bulk density 0.8 kg/liter.

UTILITIES:

Electric Supply 220/380 Vac / 3ph / 50-60 Hz
Ampere Capacity 55 amp approx.
Heater Capacity 8 kW
Compressed air – aqueous 600 L/min @ 6-bar (20 S.C.F.M. @ 90 PSI)
Compressed air – solvent 300 L/min @ 6-bar (40 S.C.F.M. @ 90 PSI)

OPTIONAL ACCESSORIES:( EXTRA COAST)

  • Documentation
  • Air Humidity Sensors
  • Air handling Unit (External)
  • Interchangeable Pan & Accessories – 12"
  • Interchangeable Pan & Accessories – 16"
  • Interchangeable Pan & Accessories – 19"

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