About Fluid Bed Processor PLC Table Top – GMP Model (SFBP – 500G & 1Kg)

With top & Bottom spraying & PLC with Automation

The SHAKTI Fluid Bed Processor GMP Model offers an effective and efficient method for drying, granulating & coating. It is invented keeping in mind the latest cGMP norms with all contact parts AISI 316 Quality. By using modular construction and simplified design we provide flexible installation.

The Machine is vertical type, Electrical controls Auto Mode, Arrangement for spraying an active ingredient on to the carrier bed for top spraying, Explosion proof and suitable for efficient accurate and uniform drying wet granulated pharmaceutical solid powder at lower temperature.

Detailed Specification for Fluid Bed Processor PLC Table Top – GMP Model (SFBP – 500G & 1Kg)

  • Technical Specifications
  • Salient Features
  • The Process
  • Granulation
ModelSFBP - 500 GSFBP - 1K
Product Container
Container Volume500 G / ½ Ltr1.2 Kg
Batch Capacity
At 0.5 Bulk Density
25 Grams Min / 350 G Max.350 G Min / 1 Kg Max.
Electrical Power
Power Supply - Voltage440 / 220 V, 3 PH, 50 / 60 Hz.440/220 V, 3 PH, 50 / 60 Hz.
Total Load3 kVA3 kVA
Electrical Heating
Drying Temp in °CMax 80° CMax 80° C
Heater2 Kw2 Kw
Compressed Filtered Air
ConsumptionMax. 100 Nm³ / hMax. 100 Nm³ / h
Maximum Pressure6 Bar6 Bar
Spray Pump
Spraying Nozzle - Top Spray1 No. With 1 MM Size Tip.1 No. With 1 MM Size Tip.
Spraying Nozzle - Bottom Spray1 No. With 1 MM Size Tip.1 No. With 1 MM Size Tip.
Peristaltic Pump0.25 HP With 4 To 100 Ml / Min0.25 HP With 4 To 100 Ml / Min
Dimensions & Weight
Machine Dimensions700 W x 890 D x 870 mm H700 W x 890 D x 900 mm H
Table Trolley Dimensions (Option)900 W x 850 D x 700 mm H900 W x 850 D x 700 mm H
Net Weight 90 Kg90 Kg
  • Design as per stringent cGMP Model.
  • Single Pot technology for Mixing, Drying, Granulating & Coating.
  • Automatic Filter Cleaning by pneumatically blow back system.
  • All Controls can operate through PLC touch screen.
  • Easy mechanism to change from process of granulation to coating.
  • Top Spraying system for Granulation.
  • Wurster Coater- Bottom spraying system for Granules, Pellet & Coating.
  • Granulation & Coating system, advance PLC controls with color MMI Touch screen.
  • Spraying system with atomized spraying gun and high precise flow peristaltic pump.
  • All Contact parts of Stainless Steel 316L Quality & non-contact parts of SS304 Quality.
  • SS Product Contact Parts internally finished to ?0.5Ra.
  • SS Parts externally finished to ? 1.0 Ra.
  • Easy to install, operate, clean, convenient & user friendly.
  • All gasket white silicon food grades.
  • Inspection glass window for process visualization.
  • Safe earthling arrangement.

THE PROCESS – Fluid Bed Processor

It works on the principle of air flow. The process is as follows.

Step 1 : Mixing Dry mixing by fluidizing the material in the machine.

The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size.

Step 2 : Agglomeration / Granulation with TOP SPRAY

Mixed powder is build up into powder granules. The fluidized powder is wetted with binders using top spray guns (Top spraying system). Solvent or water is used for binders. The moistened granulates are dried using hot air and cooled as required.

Top – Spray / Bottom – Spray / Dryer insert for processing

Agglomeration / granulation

  • Reduce fines / dust.
  • Enhance flow ability.
  • Eliminate segregation.
  • Homogeneous mixture of ingredients.
  • Increase bulk density.
  • Improve disintegration.
  • Improve dissolution.
  • Improve compressibility for tablet formation.

This process is used in fluid beds to form granules from a fine powder. The fluidized powder is wetted with binders using top spray guns. Solvent or water is used for binders. The fluidized powder is wetted until liquid bridges are formed between particles Segregation of powder doesn’t take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments using hot air.

This technology used for formed granules are dust free granules with free flow properties, good dispensability and excellent solubility due to porous structure.

GRANULATION & AGGLOMERATION by TOP SPRAYING SYSTEM

fluid-bed-processor-plc( 1-to-5-kg)top-and-bottom-spray-system

 

PALLETS COATING BY BOTTOM SPRAYING SYSTEM (WURSTER COATING):

fluid-bed-processor-plc( 1-to-5-kg)top-and-bottom-spray-system2

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